X-iS Co., Ltd.

Tile Manufacturer
in Tajimi City, Gifu Prefecture
X-iS Co., Ltd.

Ornaments

Ornaments Ornaments

Decorative elements that combine both sophistication and beauty

These decorative elements are crafted from ceramics and other materials and are used in the adornment of both building exteriors and interiors. At X-iS, we specialize in fully customized, made-to-order ornaments, crafted using casting and hand-carving techniques.

Decorative elements that combine both sophistication and beauty Decorative elements that combine both sophistication and beauty

Characteristics of Ornaments

Ornaments can be created as a single molded piece, making it possible to produce large-scale decorative items. Another key feature is the possibilty to create decorations with an overwhelming impact by combining different parts. With slip casting, we can create pieces as large as 800mm x 400mm, and also include intricate designs and custom carvings.

Characteristics of Ornaments

Moisture the plaster mold to help the clay adhere better.
Moisture the plaster mold to help the clay adhere better.
Assemble the mold.
Assemble the mold.
Plaster molds wear down with each use, and their ability to absorb moisture decreases, so a single mold can typically produce no more than 100 pieces.
Plaster molds wear down with each use, and their ability to absorb moisture decreases, so a single mold can typically produce no more than 100 pieces.
The clay that serves as the raw material.
The clay that serves as the raw material.
Combine the clay and water in a mixer to make a slurry.
Combine the clay and water in a mixer to make a slurry.
Once the concentration is adjusted, the slurry is drawn into the main tank under vacuum pressure.
Once the concentration is adjusted, the slurry is drawn into the main tank under vacuum pressure.
The mud is transferred from the main tank into the mold.
The mud is transferred from the main tank into the mold.
Leave it for about 5 minutes. The plaster mold gradually absorbs the moisture, and the clay in the absorbed areas thickens.
Leave it for about 5 minutes. The plaster mold gradually absorbs the moisture, and the clay in the absorbed areas thickens.
Remove the excess slurry and dispose of it.
Remove the excess slurry and dispose of it.
Leave it for about 30 minutes. When the surface clay has hardened, remove it from the mold.
Leave it for about 30 minutes. When the surface clay has hardened, remove it from the mold.
Attach the parts before they dry.
Attach the parts before they dry.
Let it dry.
Let it dry.
After carefully scraping off the mold marks (burrs), bisque fire at approximately 800℃, and then apply the glaze.
After carefully scraping off the mold marks (burrs), bisque fire at approximately 800℃, and then apply the glaze.
Once fired at temperatures exceeding 1,200℃, the process is considered complete.
Once fired at temperatures exceeding 1,200℃, the process is considered complete.

01 About Drain Casting

Drain casting (also called slurry casting) is one of the traditional techniques used in ceramics production. The process involves pouring slurry into a plaster mold, removing the excess, and then taking off the mold to shape the piece.

This technique is ideal for creating three-dimensional ceramic pieces with hollow interiors, such as teapots and vases. Today, only a few manufacturers and suppliers still use this method, making it a valuable craft.

About Drain Casting

02 About Slip Casting

Slip casting is a method where slurry is poured into a stacked plaster mold, with pressure applied from below to ensure even distribution. This technique is applied in tile production for designs with unique shapes that cannot be made using extrusion or press molding.

This process requires careful manual work, such as removing the piece from the mold and trimming any excess, making it a highly labor-intensive and skillful method of molding, but the result is a beautifully intricate finish.

About Slip Casting